Metals and alloys: Metals may be ferrous, non-ferrous metals and alloys.
Metals and alloys
- Ferrous Metals
- Non Ferrous Metals
- Alloys
Ferrous metals
Ferrous metals are those which have iron as their base. They include iron and its alloys such as steel, cast iron and alloy steels such as stainless steel etc.
Non-ferrous metals
Non-ferrous metals do not contain iron as base. They include copper, aluminium, zinc,tin etc and non-ferrous alloys.
Alloys
If two or more metals are chemically combined they form an alloy e.g. iron, chromium nickel and carbon form an alloy called chromium nickel steel (stainless),manganese, iron and carbon form an alloy called manganese steel, copper and zinc form
an alloy called brass, copper and tin form an alloy called bronze, lead and tin form an alloy called soft solder.
- soft solder : Lead , tin
- Bronze: Copper,Tin
- Brass: Copper , Zinc
- manganese steel: manganese, iron,carbon
- chromium nickel steel (stainless steel): chromium nickel and carbon
Properties of metals
Properties of metals can be classified mainly into:
Chemical properties
Physical properties
Mechanical properties
Chemical properties
Chemical properties are those which involve chemical effect such as:
๏ท Corrosion
๏ท Oxidation
๏ท Reduction
Corrosion will spoil the metal surface due to the effect of various elements in the
atmosphere and water.
Oxidation is the formation of metal oxides which occur when oxygen combines with
metals.
Reduction refers to the removal of oxygen from the surrounding molten puddle to reduce
the effect of atmospheric contamination.
Physical properties
Physical properties are those, which affect metals when they are subjected to heat
generated by welding such as:
๏ท melting point
๏ท thermal conductivity
๏ท thermal expansion
๏ท grain growth
Melting point
Melting point is the degree of temperature, when a solid metal changes into liquid.
Melting points of some metals are given below:
Mild steel 1500 to 1530ยฐC
Cast iron 1150ยฐC
Copper 1083ยฐC
Aluminium 659ยฐC
Brass and bronze 850ยฐC-950ยฐC
Zinc 419ยฐC
Tin 232ยฐC
Lead 327ยฐC
Nickel 1452ยฐC
10 Soft solder
(50% lead, 50% tin)
Thermal conductivity
Thermal conductivity is the rate at which a metal conducts heat to the adjacent area of
the heated job. Copper conducts heat faster than aluminium. Aluminium conducts heat
faster than iron.
Thermal expansion
Whenever metals are heated there will be increase in its dimensions due to their thermal
expansion property. Depending on the nature of metal, different metals will have
different thermal expansion.
Grain structure
Like salt or sugar, the metal is also a crystalline substance. In metals the crystals are
called grains. Grains are composed of atoms. Atomic structure determines the grain
structure just as the arrangement of bricks determines the shape of the building. During
welding (due to heating effect) the grain size increases resulting in the loss of strength.
Mechanical Properties
Mechanical properties are those which determine the behavior of metals under applied
load such as:
๏ท Tensile strength
๏ท Ductility
๏ท Hardness
๏ท Toughness
๏ท Brittleness
Tensile strength is the property of the metal which resists forces acting to pull it apart.
Ductility is the ability of the metal to stretch, bend or twist without breaking or cracking
or to draw into fine wires.
Hardness is the ability of the metal to withstand abrasions, cutting action by a tool.
Usually any hard metal will resist the compressive forces. Normally a hard metal will
also be brittle.
Toughness is the ability of a metal to withstand sudden force without breaking.
Brittleness is the property of the metal which is opposite of ductility and is applied to a
metal which cracks suddenly if placed pressure or load to bend or twist.
Effect of welding heat on the properties of metals
During welding the properties of the weld metal may be affected.
๏ท Important alloying elements may be destroyed.
๏ท Brittle, hard or cracked welds may be produced.
๏ท There may be reduction in the corrosion resistance properties of the welds.
๏ท Main properties of the base metal and weld metal will get affected
Join EEE Made Easy Whatsapp Channel
Read more on Electric Welding
- [Set 2]MCQโs on Electrical Welding|Electrical Welding MCQ Questions and Answers|KSEB Sub Engineer
- [Set 1]MCQโs on Electrical Welding|Electrical Welding MCQ Questions and Answers|KSEB Sub Engineer
- Electric Welding|Resistance welding Electric Arc Welding
- Resistance Welding|Types of Resistance Welding
- Electric arc welding|Types of Electric Arc welding
- Electric Arc length|Short,Medium, Long Arc
- Open Circuit voltage and Arc voltage|Polarity in arc welding
- Arc Welding Equipments|Arc Welding tools and Accessories
- Arc welding safety|shielded metal arc welding preparation & safety
- Methods of joining metals|Metal Joining Methods
- Types of welds|Weld types
- Applications of Welding|Welding Applications
Books on Welding
- [PDF]Syllabus Junior Instructor Electroplater|669/2023 Syllabus
- KSEB- Kerala State Electricity Board|KSEB AE Electrical Interview
- [Set3]AE KSEB Interview Questions|Basic Electrical Engineering Interview Questions
- [Set2]AE KSEB Interview Questions|Basic Electrical Engineering Interview Questions
- AE KSEB Interview Questions|Basic Electrical Engineering Interview Questions
- [New Book List]Assistant director industries and commerce Books Based on New Syllabus
- [PDF]Assistant Engineer Electrical Harbour Engineering Question Paper |123/2023 Question paper & Answer Key